Repair of Kenwood FP481 Food Processor

This is a follow up to previous post

Thanks to need a part, I got the spare parts I needed to repair the food processor. The price was enough to make me wince! : Upper drive belt $19.95, Upper cog $18.95, P&P $7, (+ Hand Blender geared lid $19.95).  But a combination of bloodymindedness and marginally OK economics meant I went ahead with this anyway.

Old and new gears and belts Out with the old and in with the new.

The drive belt is a direct replacement, but the toothed pulley is made for a shaft with 2 flats on it.

Old and new pulley Old pulley used nut to stop it spinning.

The new pulley lacks the square nut cage, so I can't just drill it out for the round shaft.  I'll grind the shaft down instead.

Success!

Now lets see if I can remember how this all goes back together.

Reattach the motor to the top plate

Motor

Attach the interlock mechanism

Interlock mechanism

And the interlock circuit board

Interlock circuit board

Then reattach the on/off/speed/pulse switch.

Done!

Reassembled interior view

The final step is to put the bottom of the case back on and I'm back in business.

Success!

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